INFRASTRUCTURE
Quality, Speed, Capacity.
INFRASTRUCTURE
AG Group is the leading manufacturer and B2B supplier of therapeutic-grade 100% organic essential oils, carrier oils, cosmetics, and allied products to some of the leading brands around the globe. We have a huge production area of 150,000+ sq. ft. with 4 advanced and well-equipped, laboratories. Also we have an in-house DM water plant and our CCTV camera setup is throughout the factory for a safe environment.
- 150,000+ sq. ft. Production Area
- 20,000 sq. ft. Office Area
- 5 more advance well equipped lab
- In-house DM Water Plant
Unit 1:
Unit 2: Emulsifier
Unit 3: Fully Automated Filling Machine
Unit 4: Distillation Machine
Unit 5: Screw Expeller Machine
Unit 6: RO Plant
Unit 7: Store
Unit 8: Move Out
Unit 9:
Unit 10: Mixing Machine
LAB
Our product testing labs are dedicated to testing samples of cosmetics, natural oils, and other products. These tests involve mixing and matching various substances and chemicals until the desired result is achieved.
- Research and Development Lab
- QC Lab
- Fragrance Lab
- Microbiology Lab
PRODUCTION
We employ the most advanced machinery for the production of our products. Our production unit includes four head filling machine, labeling machine, mixing and storage tanks, weighing and measuring devices, and shrink wrap machine.
- GMP+ISO+FDA+USDA certified
- High Tech Manufacturing & Filling Facility
- Automatic warehouse coding
- Cold-press Oil Machines
- Steam Distillation Machines
- Fully-automatic Manufacturing Vessels
- Homogenizer / Emulsifier – Capacity 200kg & 500kg
- Fully-automatic Manufacturing Vessels
- Planetary Mixer with Jacketed Tank
- Automatic Labeling
LOGISTICS
Our logistics department is involved in storing and securely moving goods from our warehouse to the client. Condition monitoring will often provide insight into a variety of shipping conditions in real-time, including:
- Moisture and humidity
- Temperature
- Sun or light exposure, as well as ambient light
- Bumps, shocks, or tilts
- Bumps, shocks, or tilts
MANUFACTURING UNIT
As a leader in the cosmetic product manufacturing market, AG Organica provides you with the opportunity to develop custom cosmetic product formulations for your brand. Our turn-key process is completely onsite, including formulation, creation, packaging, design, and shipping. Throughout our journey of 25+ years, we have worked with thousands of clients and manufactured millions of cosmetic products.
- Highly qualified manufacturing chemists
- Fully-automatic Manufacturing Vessels
- ISO, Halal & GMP certified
- Huge production capacity
- In-house Steam Distillation & Cold-press Oil Machines
DISTILLATION UNIT
Extraction Processes Section
As renowned and exclusive manufacturers-cum-distillers of all the natural oils of Indian origin and numerous such oils of foreign origin, AG Organica has a world-class infrastructure in place. From farming to extraction, every process is hygienically followed with utmost quality criteria kept in mind.
Typically, the following are the most accepted methods of oils' distillation/extraction methods are followed:
- Steam Distillation
- Cold Pressed Extraction
- Solvent Extraction
- Fractional Distillation
- CO2 – Based Extraction
MIXING UNIT
Vacuum Emulsifier Homogenizer Mixers
Industrial mixing equipment plays a crucial role in making cosmetics formulations that are safe, high-quality, consistent, and attractive – helping to win customers for life. Looking for emulsion batch mixers for sale for the production of body creams, face creams, cold creams, beeswax creams, herbal ointments, and other cosmetic cream formulations. Mixing machines are used wherever bulk dry ingredients are processed to create uniform blends.
- Used: Cream, Ointment, Lotion and Emulsion
- Production Capacity: 2000 L
- Materials Viscosity:
FILLING UNITS
Automatic Filling & Sealing Machine
Cosmetic range, hair gel, lotions, serums, oils, and a lot more: we offer solutions to store any kind of product in any kind of container. Our machines are the perfect answer to fill the products into normal as well as challenging container shapes. The machines we offer for filling are flexible, fast, and easy to clean.
- Multi-heads Linear Automatic Filling Machine
- Fully Automatic Filling Machine
- 4 Head Filling Machine
- Huge production capacity
- Filling Range: 3000-4200（piece/hour）36（kw）
PRODUCTION UNIT
High Tech Manufacturing & Filling Facility
Accurate addition and mixing of raw materials, as well as effective use of energy and water, is essential to minimize waste and reduce costs. Handling oil-based and adhesive products with different viscosities and densities can also pretend significant challenges preparation i.e. creams, lotions, ointments, gel, mask, etc requires the following equipment for manufacturing:
- Mixing and Storage Tanks of Suitable Materials
- Heating Kettle – Steam, Gas or Electrically Heated
- Suitable Agitator
- Colloidal Mill or Homogenize
- Triple Roller Mill
- Filling and Sealing Equipment
- Shrink Wrap Machine
- Weighing and Measuring Devices
OPERATION UNITS
Hassle Free Operation
We ensure an efficient operation process from raw material acceptance to delivery. Every stage is carried out following the most strict regulations and processes. To keep up with the competitive market, we are constantly transforming our workshops from manpower to semi-automation.
- IQC- factory QC team inspection and lab analysis
- Automatic warehouse coding- barcode, material group classification
- Final inspection- product specification entry to the system
- Weighting- barcode check, weight of each batch, material confirmation
STORAGE UNITS
Well-Established Infrastructural
A.G. Organica provides several custom formulations for our established customers & can help you in every aspect of brand development. If you like to create your custom formula, it is expedient to convey some research to confirm feasibility. We will do everything in our strength to meet your demands, having a basic knowledge of the ideas involved and understanding what you want your product to succeed, will help us in accomplishing your goals more efficiently & economically.
- Factory Size: 225,000 SQ Ft.
- Monthly Production Capacity: Assembly 1,200,000 sets.
Packaging Unit
Finished Goods Storage Area
We use the advanced packaging facility to pack our products in various containers, bottles, jars, pouches & tubes of attractive shapes and sizes. Our aromatic products are packed in the sizes of 10 ml to 1000 ml etc. and we also offer custom-sized packing containers for the clients on request. We also deal with OEM packaging wherein we offer customized packing, sizes, and brand names for the clients.
- Sealing and capping machine
- Laminar airflow workstation
- Batch coding machine
- Labeling unit
- Mono cartons
